Product Information

Tuscan TDV Series Double Station Dovetail Vices for Multi-Part Machining

Enhance your 3-axis machining capabilities with the Tuscan TDV Series Double Station Dovetail Vices. These vices are designed to maximise productivity by allowing you to clamp two parts simultaneously, making them perfect for multi-part machining in 3-axis CNC milling. Ideal for high-volume production, these vices provide the precision, stability, and cost-efficiency you need to boost throughput and minimise setup times.

Key Features of Tuscan TDV Series Double Station Dovetail Vices:

Double Station Design for Increased Productivity

The double station design of the Tuscan TDV vices allows for the simultaneous clamping of two parts on a single vice, effectively doubling your output in a single setup. This feature is perfect for 3-axis CNC milling where holding multiple parts at once can dramatically improve efficiency and reduce cycle times.

Whether you’re working with aluminium, steel, or other materials, this dual-part clamping system ensures faster part handling and quicker transitions between jobs, making it ideal for high-volume, repeatable machining tasks.

45-Degree Dovetail Jaw for Superior Clamping Force

Each jaw on the Tuscan TDV vices is designed with a 45-degree dovetail angle, which provides increased surface contact and maximises clamping force. This angle ensures that the workpieces are held firmly in place, even when machining parts with complex geometries or cutting forces typical of 3-axis machining.

The dovetail jaw design offers superior stability and prevents part movement, ensuring accurate cuts and consistent results across multiple parts during each machining cycle.

Durable Steel Construction for Long-Lasting Performance

Made from high-quality steel, the Tuscan TDV Series Double Station Dovetail Vices are built to last through demanding machining operations. The robust steel construction ensures that these vices retain their precision and hold up under heavy-duty use, reducing the frequency of maintenance and the need for replacement.

Their durability makes them an excellent choice for high-volume production, ensuring that your workholding system remains reliable even under continuous use.

Cost-Effective Workholding Solution

Tuscan TDV Series Double Station Dovetail Vices offer exceptional value for manufacturers seeking to enhance their 3-axis machining operations without the high costs associated with premium brands. The double station clamping feature allows for faster setups and more parts machined per cycle, ultimately reducing overall production costs.

Save on tooling expenses and improve your ROI with a cost-effective, high-quality workholding solution that provides superior performance without compromising on precision.

Optimised for 3-Axis Machining

These vices are specifically designed to excel in 3-axis machining applications, where holding multiple parts securely is crucial. The self-centring design ensures that each workpiece is positioned accurately in the clamping area, reducing setup time and ensuring that all parts are machined with the same level of precision.

The 45-degree dovetail angle enhances the clamping force, making them ideal for machining parts with varying geometries, while maintaining accurate results across different part batches.

Quick Setup and Efficient Production

With the double station clamping design, the Tuscan TDV vices significantly reduce setup times, allowing you to switch between multiple parts quickly and efficiently. This means fewer changeovers, better machine uptime, and improved overall productivity for your 3-axis CNC milling operations.

The quick clamping mechanism ensures that workpieces are securely held in place with minimal effort, helping you maintain a fast-paced workflow and keeping costs down.

Versatile for Multiple Part Geometries

Whether you are working with small, medium, or larger parts, the Tuscan TDV vices offer the flexibility to accommodate a wide range of sizes and shapes. The adjustable jaw widths and configurable clamping options ensure that you can securely hold multiple parts, even those with complex geometries or varying thicknesses.

This versatility makes the Tuscan TDV vices ideal for industries such as automotive, aerospace, medical, and toolmaking, where holding multiple parts securely during 3-axis CNC milling is crucial.

Easy Integration with Existing Workholding Systems

Tuscan TDV Series Double Station Dovetail Vices are designed to integrate seamlessly with your existing 3-axis machining centres and 52 | 96 zero-point clamping system. The vices feature standardised locators, making them easy to set up and ensuring you can achieve precise, repeatable clamping in minutes.

Whether you are upgrading or expanding your existing workholding system, the Tuscan TDV vices make integration a breeze, allowing for quick setup and immediate efficiency gains.

Why Choose Tuscan TDV Series Double Station Dovetail Vices?

Double Station Clamping: The ability to hold two parts at once allows for better use of machine time, reducing cycle times and increasing throughput.

45-Degree Dovetail Jaw Design: Maximises clamping force and ensures secure holding, even for parts with complex shapes or heavier cutting forces.

Durability and Reliability: Built from steel, these vices are designed to last through demanding 3-axis machining operations, offering long-term performance.

Cost-Effective Workholding: Get the performance you need at a lower cost, improving your production efficiency and reducing overheads.

Optimised for 3-Axis CNC Milling: Perfect for clamping multiple parts simultaneously, streamlining your workflow, and ensuring precision in high-volume operations.

Applications of Tuscan TDV Series Double Station Dovetail Vices:

CNC Milling Centres: Ideal for 3-axis machining applications, where holding multiple parts at once is crucial for efficiency.

Automotive: Perfect for machining multiple automotive components in a single setup, saving time and improving productivity.

Aerospace: Secure clamping for multiple parts in aerospace applications, where precision and repeatability are essential.

Medical Device Manufacturing: Ensure tight tolerances and secure part holding when machining medical device components.

Toolmaking: Hold multiple tool parts during manufacturing processes, reducing setup time and increasing overall throughput.

Maximise Productivity with Tuscan TDV Series Double Station Dovetail Vices

The Tuscan TDV Series Double Station Dovetail Vices offer a highly efficient, cost-effective solution for 3-axis machining, allowing you to clamp multiple parts simultaneously and improve your production output. With precision clamping, enhanced stability, and quick setup, these vices are the perfect addition to any high-volume machining operation.